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ET4 Pattern Controller |
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Four Event Timer - The ET4 Pattern Controller is a microprocessor based four event timer that controls
glue-gap or stitch adhesive patterns at fixed line speeds. The ET4 accepts two trigger
inputs and controls output to two independent applicator valve groups. One pattern setup
for each valve group is retained in memory when power is off.
The ET4 controls adhesive
deposition in a wide variety of fixed speed product assembly and packaging applications.
Typical applications include carton and case sealing, pallet load stabilization, cap
lining and labeling. The pattern controller directs applicators to apply adhesive
according to a programmed four event pattern setup. An event is an individual glue or gap
occurrence in a pattern. Each glue event may be stitched, resulting in pattern versatility
and adhesive savings.
The ET4 controls one or two independent valve groups. A valve group consists of up to
four E100 or M100 style valves, or up to sixteen E900 style valve modules. Input signals
trigger the ET4 to activate the pattern, transmitting output power to the valve groups.
Two timing modes; Standard (0.001 to 999.9 milliseconds) and high resolution (0.1 to 999.9
milliseconds) allow more precise control of event duration.
Programming and adjusting pattern setups is simple with convenient toggle switches. In
addition the ET-4 trigger skip function allows the timer to interrupt the deposition after
a selectable number of triggers, then resume gluing at the user's preset preference.
A complete pattern control package consists of the ET4 and one or two photoeye sensors.
For increased pattern accuracy, an HD1 or HD2a Head Driver should be included.
Features:
- Two timers in one, Controls two independent valve groups from two separate inputs
- Simple toggle switch programming and operation
- Accurate placement of one or two independent adhesive patterns at fixed line speeds
- Stitch patterns for adhesive cost savings
- On the fly adjustment of any pattern event
- Easy-to-read four digit time display
- Optically isolated circuits for electrical noise immunity
- Valve group test switch
- Power-off memory for one pattern setup
- Glue and gap events up to 9.999 seconds
- Program lock security
- Two event time resolution modes:
Standard mode-milliseconds
High Resolution mode-tenth milliseconds
- Trigger skip feature
PHYSICAL
Gasket sealed, dust proof and water resistant metal enclosure meets NEMA 4 specifications
Operating Temperature
32-140 °F 90-60 °C)
Storage Temperature
20-140 °F (-1-60 °C)
ELECTRICAL
Electrical Power Requirements
100-115 VAC, 15 W, 50/60 Hz, or
200-230 VAC, 15 W, 50/60 Hz
Line Speed input
Tach generator must generate 50-300 VDC at maximum line speed
One or two trigger inputs Voltage:5-24 VDC, 4-25 mA
Type:Photoeye sensor; mechanical triggers not recommended
Mode: One Shot:Sequence initiates and completes with 1 trigger input
Duration:Sequence initiates and continues while trigger signal is
engaged
Output switching relays
5-60 VDC, 3 A or
60-250 VAC, 5A
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PERFORMANCE
Performance Ranges
Event length: 0.01-999.9 in.
(0.5 mm - 9.999 m)
Low rate drop out:5-99 fpm
(2-99 mpm)
Head compensation: 0-99 ms
Resolution and Pattern Accuracy
Resolution Setting Max. Line Speed
0.01 in. (0.5 mm) 450 fpm (270 mpm)
0.02 in. (1.0 mm) 900 fpm (540 mpm)
0.05 in. (2.0 mm) 1500 fpm (810 mpm)
0.10 in. (3.0 mm) 3000 fpm (1080 mpm)
Maximum number of valves per group
4-E100 100-230 VAC
4-M100 100-230 VAC
8-E900 100-115 VAC
16-E900 200-230 VAC
ET4-T Four Event Example with Two Valve Groups
- User sets two glue and two gap lengths in inches or millimeters.
- Two valve group patterns triggered by one or two photo eye sensors.
- Capable of initiating a repeat pattern before first pattern is complete
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